I quickly build a cardboard wall and seal the bottom and side with hot glue. (Plaster sticks to lots of things, but it doesn't seem to like cardboard)
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I fill it up the rest of the way with plaster. You don't want to have too much time between layers because plaster expands and contracts at different rates. If you wait too long you will get strata in your mold and the different layers won't chemically bond. It would make the mold more delicate and prone to cracking. If you have more than a few minutes between layers of plaster be sure to wet the mold with water before applying the next layer.
Now that it set up I flip the mold over
Because of the shape, the foam core of the sculpture pops out so easily.
::pop::
The mold was still warm from curing, so the clay cam out without a hitch.
And here's the mold!
Next week: how to cast in silicone